Metallic Ducting Assemblies
Custom-engineered high-pressure ducting for bleed air, ECS, anti-ice, and exhaust systems.
RSA designs and manufactures metallic ducting and tube assemblies engineered for bleed air, environmental control, anti-ice, exhaust, and related high-energy airflow systems. These assemblies are developed to perform across all aircraft zones where pressure containment, thermal stability, and structural durability are required.
With in-house tube bending, welding, insulation, non-destructive testing, and pressure validation, RSA maintains vertical integration from fabrication through final qualification.
Features & Benefits
- Optimized airflow performance with minimized pressure drop
- Structural durability under thermal cycling and vibration
- Lightweight construction supporting fuel efficiency targets
- Distortion-controlled manufacturing for dimensional integrity
- Integrated insulation options to manage thermal transfer
- Proven performance across commercial, defense, and business aircraft platforms
Available Configurations
RSA metallic ducting assemblies are engineered to customer-defined pressure, temperature, and airflow requirements. Configurations are tailored to specific aircraft zones, installation constraints, and system performance targets.
Configurations include welded assemblies, insulated systems (Min-K or foam <400°F), thin-wall aluminum fabrication, and complex structural builds supported by NADCAP-approved NDT and in-house pressure testing.
- Tube diameters ranging from ¼” to 17”
- Aluminum, CRES, Inconel, and titanium constructions
- Thin-wall and structural heavy-wall welded assemblies
- Integrated flexible connectors
- Removable or integral insulation (Min-K or foam <400°F)
- Custom transitions, flanges, and mounting geometries
- Assemblies validated through NADCAP-approved NDT and pressure testing
Put Our Capabilities to Work
Put our advanced machining capabilities to work on your next aerospace fastener or precision component program.